Process Services
Shaw is a leading provider of integrated services to the nuclear power, fossil power, oil and gas, chemicals, governmental and offshore industries. Our approach includes proven processes and systems that galvanize project team efficiency with the utmost quality and the highest levels of safety for both clients and valued employees.
Maintenance
Our maintenance services are active in the chemical, petrochemical, refining, manufacturing, pulp and paper, and metal industries. We offer a dynamic team approach to ensure successful planning and scheduling of every project phase by integrating the following key services:
- True Total Maintenance
- Supplemental Maintenance
- Turnarounds
- Tank Maintenance
- CMMS Integration
Engineering
We have extensive engineering experience in projects involving the modernization of instrumentation and control systems in existing specialty chemicals and petrochemical plants. Our teams have participated in a significant number of major "modernization only" projects.
Reliability
Our knowledge of maintenance reliability is demonstrated at more than 130 maintenance sites worldwide. We are uniquely qualified to understand and assist clients with meeting reliability-focused objectives. Our maintenance reliability experts exercise practical approaches for every initiative to maximize operating times, leading to increased capacity.
Reliability initiatives include:
- OSHA mechanical integrity Process Safety Management (PSM)
- Reliability-Centered Maintenance (RCM)
- Computerized Maintenance Management Systems (CMMS)
Construction
We provide a complete spectrum of construction services for industrial projects worldwide. Since 1974, we have constructed project of varied size and complexity, primarily for the refining, chemical, petrochemical, pulp and paper and power generation industries. These projects include grassroots facilities, project expansions, retrofitting, upgrades, and turnarounds.
Our construction professionals have mastered the integration of plans, specifications, and concepts from design through project completion. Our construction managers and skilled craftsmen are all supported by the most modern management systems and use our time-tested and proven policies and procedures.
Construction services offered include:
- Constructability reviews
- Civil and concrete work
- Structural steel erection
- Equipment erection
- Piping and mechanical system erection
- Electrical and instrumentation
- New architectural industrial building
- New architectural commercial building
- Building renovation
- Tank repair and alteration
- Painting, scaffolding and insulation
Our extensive capabilities and expertise ensure that each project will be completed efficiently and effectively while upholding the highest safety standards. World-class safety and quality programs are integral parts of every project.
Recovery and Rebuild
We are building an accomplished reputation for successfully executing large recovery and rebuild projects within our industries served. While meeting demanding client deadlines, we are able to mobilize resources to rebuild and restore facilities damaged by natural disasters or catastrophes to pre-damage operations. Our recent successful project completions include major petrochemical, natural gas processing and refining facilities in Texas and Louisiana.
Specialty Services
We provide painting, insulation and scaffolding services for industrial markets worldwide. Our employees are qualified in the latest technology and equipment through our in-house training methods.
We offer diverse sandblasting and painting experience to onshore/offshore oil and gas industries, chemical plants, refineries and shipyards. Our full range of professional coating services is available onshore as well as offshore and complements fabrication and construction projects.
Specialty capabilities include:
- Turnkey project work
- Full suite of professional sandblasting and painting
- Surveys/recommendations for multi-year painting projects
- Specialized coating applications:
- Internal linings
- Chime seal
- Plural component pump spray
- Fiberglass reinforced plastic
- Secondary containment
- Fireproofing services
Modularization
We design and build multiple large-scale modular units for clients in the oil and gas, power, and process markets worldwide. We have extensive experience in the fabrication and assembly of modules, including design, constructability, procurement, project management, scheduling, load-out and transport of modular units.
We hold ASME R, U1, and U2 Certificates of Authorization, certifying us to repair ASME pressure vessels at the facility or in the field. Capabilities include pressure vessels ranging from 4 inches thick to 20 feet OD, separators, skimmers, and scrubbers.
We have expertise in manufacturing manifold systems, pig launchers and receivers, metering skids, pump packages, spool piping, structural skids, heliports, decks, and general construction.
Our 60-acre waterfront facility provides ready access to deep water for coastal domestic or international transportation. We are well equipped to provide complete systems on skids for shipping or smaller modules for road or rail transport.
All phases of work are provided by Shaw, including:
- Design
- Blasting
- Painting
- Estimating
- Total assembly
- Commissioning
- Module loading
- Pipe/structural/vessel fabrication
Serves over 130 locations in the United States.
Provides rapid response to execute successful recovery and rebuild projects.
Smoothly converts organizations from reactive to proactive operations.
Teams engineers, maintenance professionals, and qualified technicians to develop best practices.
2007 Associated Builders and Contractors
(ABC) Contractor of the Year
2007 ABC National Excellence in Construction
ISO 9001 Certification
ASME, U, U2, R, S, and PP Certificates of Authorization
Qualified for ABS, ANSI, API, AWS, DOT, DNV, NACC, BV, and LR